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PTM-D RESTRAINED MOUNT ISOLATOR

ptm-d-1 ptm-d-2 ptm-d-3 ptm-d-4

PTM-D,-D2 -DS,-DS2

Restrained single and multiple spring isolator

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Description
Application
Specification
Dimensions
Installation instruction
Remarks
Description

TOZEN PTM-D series vibration isolators consist of free standing laterally stable steel springs assembled into ductile iron housing assemblies fabricated to limit vertical movement of the isolated equipment’s when if equipment loads are reduced or if the equipment’s are subjected to large external forces. Spring elements are complete with an internal adjusting and leveling bolt. Holes are provided at the upper plate for bolting to supported equipment. A 10mm thick non-skid noise absorbing rubber pad is bonded at the bottom plate with holes for bolting to the structure. All the spring elements are comply to JIS 2704 for semi-permanent use. To assure lateral stability, outside diameter of the spring elements do not less than 0.8 times of the compressed height of the spring at rated load. All the spring are designed to provide a minimum of 50% overload capacity.

PTM-D series vibration isolator are shipped with standard deflections of 25 and 50 mm, and available up to 50mm, with load capacities from 450 Kgs to 5,600 Kgs. Model PTM-D spring isolators are recommended for the isolation of vibration produced by equipment carrying a large fluid load which may be drained, such as boilers and chillers, and for the isolation of cooling towers, air cooled condensers, etc., where motion due to wind loads must be minimized.

Application

Type PTM-D mounts are typically used to reduce the transmission of noise and vibration into supporting structures from equipment’s carrying a large fluid load that may be drained, such as boilers and for cooling towers, which also require hold down for wind loads.

Specification

Vibration isolators for equipment which is subject to load vibrations and large external or torquing forces shall consist of laterally stable steel springs assembled into a ductile iron in housing assembly designed to limit vertical movement of the supported equipment.

Housing assembly shall be of ductile iron members and consist of a load transfer plate at the top complete with holes, adjusting and leveling bolts, vertical restraints, isolation washers and a bottom plate with non-skid noise isolation pad and holes provided for anchoring to supporting structure.

Spring elements shall have a outside diameter not less than 0.8 times to the compressed height of the spring rated load. All springs shall be designed to provide a minimum of 50% overload capacity.

Dimensions


PTM-D TYPE
25mm DEFLECTION RESTRAINED SPRING ISOLATOR

MODEL RATED CAPACITY SPRING CONSTANT
(kgs/mm)
SPRING COLOR OPERATING HEIGHT
(H)
DIMENSION (MM)
(kgs) (Lbs) A B C D ØE F G ØI
PTM-D-450M 450 990 18 GREEN 170 172 121 137 86 16 30 88 14
PTM-D-601M 600 1320 24 SILVER
PTM-D-826M 825 1815 33 BROWN
PTM-D-1101M 1100 2420 44 BLUE
PTM-D-1401M 1400 3080 56 BLUE+BROWN
PTM-D-1652M 1650 3630 66 BROWN 170 180 200 136 156 20 40 118 18
PTM-D-2202M 2200 4540 88 BLUE
PTM-D-2802M 2800 6160 112 BLUE+BROWN
PTM-D-3304M 3300 7260 132 BROWN 185 255 167 211 1235 20 48.5 135 18
PTM-D-4404M 4400 9680 176 BLUE
PTM-D-5604M 5600 12320 224 BLUE+BROWN

NOTE-1: All springs are free standing and laterally stable. (Outside diameter do not less 0.8 times of compressed height)
NOTE-2: All springs are designed to provide additional travel to solid of at least 50 rated load.
NOTE-3: Please refer to relevant brochure or factory for greater deflection and loading

PTM-DS TYPE
25mm DEFLECTION RESTRAINED SPRING ISOLATOR

MODEL RATED CAPACITY SPRING CONSTANT
(kgs/mm)
SPRING COLOR OPERATING HEIGHT
(H)
DIMENSION (MM)
(kgs) (Lbs) A B C D ØE F G ØI
PTM-DS-4956MA 4950 10890 198 BROWN 205 420 175 380 100 20 110 – M16x3
PTM-DS-6606MA 6600 14520 264 BLUE
PTM-DS-7506MA 7500 16500 300 BLUE+WHITE
PTM-DS-8406MA 8400 18480 335 BLUE+BROWN
PTM-DS-8808MA 8800 19360 352 BLUE 205 475 175 435 100 20 115
(ØF
– M16x2
PTM-DS-10008MA 10000 22000 400 BLUE+WHITE
PTM-DS-11208MA 11200 24640 448 BLUE+BROWN

NOTE-1: All springs are free standing and laterally stable. (Outside diameter do not less 0.8 times of compressed height)
NOTE-2: All springs are designed to provide additional travel to solid of at least 50 rated load.
NOTE-3: Please refer to relevant brochure or factory for greater deflection and loading
NOTE-4: PTM-DS is carbon steel type

PTM-D2 TYPE
50mm DEFLECTION RESTRAINED SPRING ISOLATOR

MODEL RATED CAPACITY SPRING CONSTANT
(kgs/mm)
SPRING COLOR OPERATING HEIGHT
(H)
DIMENSION (MM)
(kgs) (Lbs) A B C D ØE F G ØI
PTM-D2-176 175 385 3.5 ORANGE 210 190 130 152 95 16 38 106 16
PTM-D2-246 245 539 4.9 VIOLET
PTM-D2-351 350 770 7 RED
PTM-D2-526 525 1155 10.5 GREEN
PTM-D2-751 750 1650 15 SILVER
PTM-D2-1051 1050 2310 21 SILVER+BROWN 210 232 196 187 152 20 42 120 16
PTM-D2-1502 1500 3300 30 SILVER
PTM-D2-2102 2100 4620 42 SILVER+BROWN
PTM-D2-3004 3000 600 60 SILVER 220 300 200 250 162 20 66.5 170 20
PTM-D2-4204 4200 9240 84 SILVER+BROWN

NOTE-1: All springs are free standing and laterally stable. (Outside diameter do not less 0.8 times of compressed height)
NOTE-2: All springs are designed to provide additional travel to solid of at least 50 rated load.
NOTE-3: Please refer to relevant brochure or factory for greater deflection and loading

PTM-DS2 TYPE
50mm DEFLECTION RESTRAINED SPRING ISOLATOR

MODEL RATED CAPACITY SPRING CONSTANT
(kgs/mm)
SPRING COLOR OPERATING HEIGHT
(H)
DIMENSION (MM)
(kgs) (Lbs) A B C D ØE F G ØI
PTM-DS2-4506MA 4500 9900 90 SILVER 250 430 207 390 132 20 110 – M16X3
PTM-DS2-6306MA 6300 13860 126 SILVER+BROWN
PTM-DS2-8408MA 8400 18480 168 SILVER+BROWN 250 540 207 500 132 20 147
(ØF)
– M16X3

NOTE-1: All springs are free standing and laterally stable. (Outside diameter do not less 0.8 times of compressed height)
NOTE-2: All springs are designed to provide additional travel to solid of at least 50 rated load.
NOTE-3: Please refer to relevant brochure or factory for greater deflection and loading
NOTE-4: PTM-DS is carbon steel type

Installation instruction

1) Check that the internal leveling nut is adjusted up to underside of the upper plate.
2) Lift or block up the equipment to 5mm higher that isolator’s operating height (see catalogue) and slide the isolators into position and adjust the leveling nut until the upper plate is in contact with equipment base
Insert fastening screws (if used) through the equipment base into top of the mounting and tighten.
3) Check alignment of the base so that restraining bolts are central with clearance holes in the restraining bracket.
4) Transfer the equipment weight to the spring by taking two counter-clockwise turns on each leveling
bolt around the unit until springs are compressed just enough to remove blocks.
5) Adjust restraining nuts to give 2-3mm clearance between the restrain washer and the underside of the restraining bracket. Check the leveling again after the system is filled with water.
6)Tighten the lock nut to lock the assembly.

Remarks

a) When the equipment are not subject to raise to the required height, height saving bracket may be attached to the equipment. The height of bracket connection from the bottom of the base shall be 50mm less than the isolator’s operating height or to keep a 50mm clearance between the ground and equipment.
b) DON’T install the equipment on the support of free spring, it would cause an insufficient operating height for the spring isolator when the installation is completed.
c) Weight of vertical piping and valves shall be taken over by the suspension hangers or support.
d) Install the flexible joint at final, follow the pre-extension instruction which may specified or suggested by the flexible joint manufacturer.
e) Where bolting is required, avoid a direct metal contact between bolt and mounting, to prevent transmission of acoustical frequencies; the bolt shank shall be clear in the hole and a rubber washer used under the bolt head. Bolts shall only be tightened a half turn more than hand tight.

 

Note: The contents of this catalogue are subject to change without notice.

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